Two-Way Tote Shuttle

The Two-Way Tote Shuttle sorts, buffers and retrieves totes and cartons, feeding small items via conveyors to goods-to-person picking stations.

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Product Details

The Two-Way Tote Shuttle sorts, buffers and retrieves totes and cartons, feeding small items via conveyors to goods-to-person picking stations.

Second-generation configurations

Second-generation standard model: telescopic clamp with fixed width and depth.
Second-generation smart model: telescopic clamp that expands or contracts to adjust its width.

System advantages

Low-voltage power supply and low energy consumption.
The catalog lists a picking rate of 1,000 pieces per hour.
Fewer aisles and less floor space for the same throughput.
Lightweight, one-piece extruded aluminum forks manufactured to close tolerances.
Custom Italian linear guides for smooth pickup and placement.
Telescopic forks with multiple gripping fingers reach totes at different storage depths.

Performance parameters

Parameter	Specification
Travel acceleration	2 m/s²
Travel speed	4 m/s
Maximum load	50 kg
Operating temperature	−5 to 45 °C
Maximum travel speed	5 m/s
Overall dimensions	966 × 723 × 225 mm
Overall weight	75 kg

Functions and control

Function	Description
Automatic inbound transfer	Receives a host command and moves a tote from the inbound buffer to its assigned storage location.
Automatic outbound transfer	Receives a host command and moves a tote from its assigned storage location to the outbound point.
Automatic relocation	Receives a host command and moves a tote from one assigned storage location to another.
Online charging	Uses multiple battery charge thresholds to determine when to charge automatically.
Self-learning	Measures and identifies rack and storage-location data and records the parameters automatically.
Remote updates	Supports downloading and updating programs remotely over Wi-Fi.
System monitoring	Monitors system data in real time and triggers audible and visual alarms when an abnormal condition is detected.
Heartbeat monitoring	Exchanges heartbeat signals with the host controller in real time to monitor whether the shuttle is online.
Emergency stop	Accepts a remote emergency stop command, stops immediately and remains stopped until the emergency condition is cleared. It can apply maximum deceleration to stop the equipment or load safely.
Navigation and positioning	Reports its current position and direction to the system platform in real time while moving.
Motion interlock	Interlocks fork movement and shuttle travel for safe operation.
Adaptive suspension	Compensates for height differences at rail joints to reduce rack impact and vibration.
Operating status monitoring	Reports real-time coordinates, vehicle attitude and speed while the shuttle is moving.
Preventive maintenance alerts	Prompts operators to carry out level I, II and III maintenance.