Four-way tote shuttles and gray totes on multiple rack levels

Two-Way Pallet Shuttle

Automated Equipment

Two-Way Pallet Shuttle

The Two-Way Pallet Shuttle transports unit loads along deep storage lanes and places pallets at preset intervals. Its lane-end retrieval suits large batches with few stock types, typically one SKU per lane.

Product Details

The Two-Way Pallet Shuttle transports unit loads along deep storage lanes and places pallets at preset intervals. Its lane-end retrieval suits large batches with few stock types, typically one SKU per lane.

Two-Way Pallet Shuttle

System advantages

  • Efficient, continuous power supply.
  • Redundant controls and interlocks.
  • Eight-wheel design for smooth operation and reduced wear.
  • Continuous operation with fast charging.
  • Independent power supply that can be replaced manually.
  • Dedicated charging station.

Performance parameters

ParameterSpecification
Travel speed60 / 85 m/min, depending on load
Power optionsLithium iron phosphate battery or supercapacitor
Operating temperature−25 to 45 °C
Jacking time≤ 3 seconds
Load options1.0, 1.5 or 2.0 t

Functions and control

FunctionDescription
Automatic inbound transferLifts the pallet at the entrance, places it in a free lane position and returns to the entrance.
Automatic outbound transferRetrieves a pallet from the lane and delivers it to the exit or mother shuttle.
Continuous handling with a forkliftSet a batch quantity on the remote, or on an optional phone or tablet, and start consecutive inbound or outbound cycles.
Automatic A/B-side switchingHandles pallets from both sides of the lane without turning the shuttle around.
Pallet compatibilitySupports different pallet types using presets selected at the lane entrance.
TallyingMoves pallets one by one to queue at the outbound end.
Inventory countingCounts lane inventory and totals daily inbound and outbound movements.
Energy managementUses multiple power thresholds, returns after the current task when power is low, and signals battery replacement. Emergency offline charging is supported. Automatic online charging applies in fully automated operation.
Shared remote controlOne remote can operate multiple shuttles.
Shuttle locationLocates a shuttle on command using audible and visual signals.
Manual recallReturns to the origin via remote control, an optional phone or tablet, or a system command.
Heartbeat monitoringVerifies host connectivity in real time during fully automated operation.
Emergency stopAccepts a remote emergency stop command, stops immediately and remains stopped until the emergency condition is cleared. It can apply maximum deceleration to stop the equipment or load safely.
Remote updatesSupports downloading and updating programs remotely over Wi-Fi.
System monitoringMonitors system data in real time and triggers audible and visual alarms when an abnormal condition is detected.
Operating status monitoringReports real-time coordinates, vehicle attitude and speed while the shuttle is moving.
Preventive maintenance alertsPrompts operators to carry out level I, II and III maintenance.

Lithium battery charging cabinet

The cabinet charges up to four batteries at once. It includes individual charge indicators, a smoke alarm, an external emergency power cutoff and space for a fire extinguisher.

Two-Way Pallet Shuttle battery charging cabinet
ParameterSpecification
Rated input220 V, 60 A
Output54.75 V, 40 A
Charger rating48 V, 2400 W
Charging positions4
Charging time1.5 hours
IndicatorsRed while charging, green when full

Applications

Healthcare, electric power, tobacco, home appliances, packaging and printing, and food.

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