Four-way tote shuttles and gray totes on multiple rack levels

Four-Way Tote Shuttle

Automated Equipment

Four-Way Tote Shuttle

The Four-Way Tote Shuttle travels along and across rack rails to store and retrieve totes or cartons using a precision telescopic gripper.

Product Details

The Four-Way Tote Shuttle travels along and across rack rails to store and retrieve totes or cartons using a precision telescopic gripper.

It picks loads from storage for delivery to the designated outbound point and moves inbound loads from the entry point to their assigned positions. Its compact, lightweight design changes direction quickly, uses little energy and simplifies operation and maintenance.

Inform second-generation Four-Way Tote Shuttle

Second-generation configurations

  • Second-generation standard model: telescopic clamp with fixed width and depth.
  • Second-generation smart model: telescopic clamp that expands or contracts to adjust its width.

System advantages

  • Low-voltage power supply and low energy consumption.
  • Efficient inbound and outbound handling.
  • Fewer aisles and less floor space for the same throughput.
  • Lightweight, one-piece extruded aluminum forks manufactured to close tolerances.
  • Custom Italian linear guides for smooth pickup and placement.
  • Telescopic forks with multiple gripping fingers reach totes at different storage depths.

Technical specifications

ParameterSpecification
Travel acceleration2 m/s²
Travel speed4 m/s
Maximum load50 kg
Operating temperature−5 to 45 °C
Direction change time2 seconds
Overall dimensions1060 × 737 × 285 mm
Overall weight95 kg

Functions and control

FunctionDescription
Automatic inbound transferReceives a host command and moves a tote from the inbound buffer to its assigned storage location.
Automatic outbound transferReceives a host command and moves a tote from its assigned storage location to the outbound point.
Automatic relocationReceives a host command and moves a tote from one assigned storage location to another.
Online chargingUses multiple battery charge thresholds to determine when to charge automatically.
Self-learningMeasures and identifies rack and storage-location data and records the parameters automatically.
Task managementReceives task commands and interprets the route for each task.
Remote updatesSupports downloading and updating programs remotely over Wi-Fi.
System monitoringMonitors system data in real time and triggers audible and visual alarms when an abnormal condition is detected.
Heartbeat monitoringExchanges heartbeat signals with the host controller in real time to monitor whether the shuttle is online.
Emergency stopAccepts a remote emergency stop command, stops immediately and remains stopped until the emergency condition is cleared. It can apply maximum deceleration to stop the equipment or load safely.
Navigation and positioningReports its current position and direction to the system platform in real time while moving.
Motion interlockInterlocks fork movement and shuttle travel for safe operation.
Absolute coordinatesCalibrates its absolute coordinates automatically.
Shuttle followingWhen several shuttles queue on the same route, each following shuttle can move in response to the shuttle ahead.
Battery managementMonitors state of charge and battery health and generates maintenance guidance. If it detects cell overvoltage, undervoltage, overheating or overcurrent, it stops charging or discharging and reports an alarm.
Operating status monitoringReports real-time coordinates, vehicle attitude and speed while the shuttle is moving.
Preventive maintenance alertsPrompts operators to carry out level I, II and III maintenance.
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